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Neyveli Boiler Blast - Safety Protocols

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July 02, 2020

What is the issue?

  • Six workers were killed and 17 injured after a boiler exploded in Unit V of the thermal power station-II of the NLC India Ltd. (NLCIL) in Neyveli, Tamil Nadu.
  • This is the second accident at the power station in less than 2 months; it calls for lo0king into the overall safety protocols.

What happened?

  • The power station has seven units of 210 MW each, totalling 1,470 MW.
  • On 7 May 2020, a boiler explosion occurred in Unit VI.
  • This killed five persons, including two permanent staff members.
  • In the recent incident (July 1, 2020), Unit V was shut down after it got tripped the previous night.
  • The workers and engineering staff were attempting to revive it.
  • It was then that a fire broke out in the boiler, resulting in the explosion.
  • Six people were killed and a dozen workers suffered severe burns.
  • Power generation in the unit was stalled after the accident.
  • All other units in the station and other thermal power plants worked as usual.

What are the other such incidents elsewhere?

  • A day before the boiler blast, 2 persons died and 4 were taken ill after a gas leak at Vizag pharma company.
  • Those affected inhaled benzimidazole vapours.
  • It happened at the Sainor Life Sciences Private Limited at JN Pharma City in Parawada, a suburb of Visakhapatnam.
  • The gas leak at the LG Polymers factory in the Visakhapatnam area in May 2020 is well known.

Why is the Neyveli incident so worrying?  

  • The boiler blast is inexplicable, as the power producer had encountered a boiler explosion only on May 7, 2020.
  • Following that, NLC had ordered a review of its infrastructure and processes.
  • Without meticulous care, boilers are dangerous pieces of equipment.
  • High-pressure and superheated steam make for a lethal combination at the event of an explosion.
  • Keeping the release mechanism in good order is absolutely crucial.
  • Also, occupational safety demands that boilers are operated by trained personnel.
  • But some of those on the ground have been described as contract employees.

What is the larger concern?

  • Given the safety threat, boilers are regulated strictly under the Indian Boilers Act, at least on paper.
  • The terrible consequences of lax boiler safety were evident 3 years ago in Rae Bareli.
  • Back then, a blast at an NTPC power plant killed a few dozen people.
  • But States have clearly not internalised a culture of zero tolerance to boiler accidents.
  • In the Neyveli incident, it is said that the boiler was not in operation as it had tripped.
  • Notably, the major operations of this equipment involve a furnace and production of steam.
  • So, what led to an unexpected blowout should be inquired into.
  • The gas leak at Vizag pharma company raises questions on maintenance and operational procedures.
  • How vapours of a stable but acutely toxic chemical escaped should be looked into.
  • It should be ensured that there is an upgrade to safety protocols.

What is the way forward?

  • The response of the Centre and States to industrial accidents is usually to stop public outrage by announcing compensation for victims.
  • A transparent inquiry that leads to a fixing of responsibility and reform is often a low priority.
  • This culture of diverting from the real problem must change.
  • NLC India is a key power producer.
  • It rightfully has an obligation to present a transparent report on why its facilities are beset by mishaps.
  • There should be an independent probe in this regard.
  • It should determine whether cost calculations guided staffing decisions (contract workers) in such a hazardous sector.
  • Such accidents are mostly preventable, and occur rarely in the industrialised world given the attention to safety.
  • India’s aspirations to industrialise should essentially be founded on safety.

 

Source: The Hindu

Quick Fact

NLC India Limited (NLCIL)

  • NLCIL was formerly the Neyveli Lignite Corporation Limited.
  • It is a 'Navratna' company of the Government of India in the fossil fuel mining sector in India and thermal power generation.
  • It annually produces about 30 million tonne lignite from opencast mines at Neyveli in the state of Tamil Nadu and at Barsingsar in Bikaner district of Rajasthan state.
  • The lignite is used at pithead thermal power stations to produce electricity.
  • Lately, it has diversified into renewable energy production.
  • It has installed 1404 MW solar power plant to produce electricity from photovoltaic (PV) cells and 51 MW electricity from windmills.
  • It was incorporated in 1956, and it is under the administrative control of Ministry of Coal.

 

 

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